SenseAir — Test System

Hardware test development and test executive system for SenseAir gas sensors. Automated testing, data collection, and reporting.

Customer Projects

The Assignment

SenseAir (now Asahi Kasei Microdevices) manufactures world-leading CO₂ and gas sensors in Delsbo, Sweden. They needed a modern test executive system handling both production testing and characterization with high throughput.

Delivery

Test Executive

Sequence-based test system with parallel execution, timeout handling, and automatic retry.

Hardware Interface

Drivers for measurement instruments, gas flow control, temperature chambers, and DUT communication.

Data Collection

Real-time logging of all measurement points with statistical process control (SPC).

Reporting

Automatic generation of test reports, trend analysis, and scrap statistics.

Results

Test capacity increased 300% without additional staff. Automated SPC catches process drift before it affects final product quality. The system still runs in production today with 99.9% uptime.